How Do You Make Headphone Covers: A Step-by-Step Guide

Whether you want to protect your headphones from wear and tear or customize their appearance to reflect your personal style, making your own headphone covers can be a fun and rewarding DIY project. In this step-by-step guide, we will walk you through the process of creating your own unique headphone covers, allowing you to not only add a personal touch to your beloved headphones but also prolong their lifespan. With just a few materials and a bit of creativity, you’ll be able to transform your headphones into a one-of-a-kind accessory that showcases your own individuality and craftsmanship.

Gather The Necessary Materials And Tools

To make headphone covers, you will need a few materials and tools. First, gather the fabric of your choice. Opt for a durable and stretchable fabric that will fit snugly over your headphones. You can choose from various materials such as cotton, nylon, or spandex.

Next, you will need a measuring tape to accurately determine the dimensions of your headphones. This will ensure that the covers fit perfectly without slipping or sliding. Additionally, grab a pair of fabric scissors to cut the fabric and sewing needles or a sewing machine for assembling the covers.

To sew the fabric pieces together seamlessly and ensure durability, you will require thread in a color that matches your fabric. You may also need a seam ripper to correct any mistakes or make adjustments during the sewing process.

Finally, depending on personal preference, you might want to include closures or fastenings such as buttons, Velcro, or elastic bands. These will help secure the covers in place and prevent them from slipping off during use.

By gathering these materials and tools, you’ll be well-prepared to embark on creating your custom headphone covers.

Measure The Dimensions Of Your Headphones

Measuring the dimensions of your headphones accurately is crucial in creating headphone covers that fit perfectly. To begin, get a measuring tape and take the measurements of your headphones. Start by measuring the width of the headband from one end to the other. Then, measure the height of the ear cups, ensuring to include any contours or extensions. Additionally, measure the diameter of the ear cups, taking into account any protruding buttons or knobs.

After recording these measurements, add a few centimeters to each dimension to allow for ease of fitting and sewing. This is particularly important if your headphones have thick padding or an adjustable headband. Once you have the final dimensions, transfer them onto a piece of paper or cardboard to create a template.

Remember, every pair of headphones is unique, so it’s essential to take accurate measurements to ensure a snug and comfortable fit for your covers. By measuring your headphones diligently, you will be better prepared to create covers that protect your headphones while maintaining their perfect fit.

3. Cut the fabric to the appropriate size

In order to create your own headphone covers, it is essential to have the fabric cut to the appropriate size. This step ensures that the covers will fit your headphones snugly and provide the necessary protection.

To begin, lay out your chosen fabric on a flat surface and place your headphones on top. Use a measuring tape to determine the dimensions of your headphones, taking into account the size of the ear cups and headband.

Once you have measured the dimensions, add an extra inch or two to each measurement to allow for seam allowances. This ensures that the covers will not be too tight and allow for easier sewing.

Using sharp fabric scissors, carefully cut out the fabric pieces according to your measurements. It is important to cut accurately to ensure that the covers fit perfectly and do not sag or slip off.

After cutting the fabric, make sure to mark any additional features, such as openings or slots for the headphone speakers, if necessary. This will allow for proper sound quality and functionality when the covers are attached.

Taking the time to cut the fabric accurately will contribute to the overall success of your headphone covers, providing both aesthetic appeal and functionality.

4. Sew The Fabric Pieces Together

To make headphone covers, sewing the fabric pieces together is an essential step that ensures a snug fit for your headphones. Once you have measured and cut the fabric to the appropriate size, it’s time to assemble the pieces.

Begin by placing the fabric pieces on top of each other, with the right sides facing each other. Pin the edges together to secure them in place. Using a sewing machine or a needle and thread, sew along the edges, leaving a small opening for turning the cover right side out.

When sewing, use a straight stitch or a zigzag stitch for added durability. Remember to backstitch at the start and end of your sewing to secure the thread.

Once you have finished sewing, trim any excess fabric and clip the corners to reduce bulk. Turn the cover right side out through the opening. To ensure a neat and tidy finish, press the cover with an iron.

By sewing the fabric pieces together, you are one step closer to completing your homemade headphone covers. The next step involves creating openings or slots for the headphone speakers.

Create Openings Or Slots For The Headphone Speakers

When making headphone covers, it’s important to create openings or slots for the headphone speakers. This allows the sound to come out clearly without any hindrance. To create these openings, follow these steps:

1. Place your fabric pieces on a flat surface, ensuring that the right sides are facing each other.
2. Measure the diameter of your headphone speakers.
3. Use a fabric pen or pencil to mark the measurements on the fabric where the speakers will be placed.
4. Carefully cut out the marked areas, ensuring that the cuts are precise and clean.
5. If you are using a sewing machine, you can use a satin stitch or zigzag stitch around the openings to prevent fraying.
6. If you are hand-sewing, you can use a tight whip stitch or backstitch around the edges of the openings.
7. Once the openings are created, continue sewing the fabric pieces together following the instructions in the previous steps.

By creating these openings or slots, you ensure that the sound quality of your headphones remains unaffected while adding a personalized touch to your headphone covers.

Attach Any Necessary Closures Or Fastenings

When making headphone covers, it is important to ensure a secure and snug fit. This is where attaching closures or fastenings comes into play. Depending on your personal preference and the design of your headphones, there are a few options to consider.

One common method is to use adhesive velcro strips. Cut small pieces of velcro and attach one side to the inside edge of the cover and the corresponding piece to the outside. This allows you to easily secure the cover around your headphones, ensuring a tight fit.

Another option is to use elastic bands or strings. Sew small loops of elastic or ribbon onto the edges of the covers. You can then thread a string through these loops and tie it securely, creating a closure that can be adjusted to fit your headphones perfectly.

It’s also worth noting that some headphones may have built-in hooks or clips that can be used to secure the covers. Simply attach the covers to these hooks or clips for a hassle-free closure.

Ultimately, the choice of closures or fastenings depends on your personal preference and the materials you have available. Just ensure that whatever method you choose, it provides a secure and comfortable fit for your headphones.

Try On The Headphone Covers And Make Any Necessary Adjustments

After completing the previous steps of making your headphone covers, it’s time to try them on and ensure they fit properly. Place the covers over your headphones, making sure they fully encase the headphones without any loose or sagging areas. Adjust the covers as needed to achieve a snug and secure fit.

During this process, pay attention to the alignment of the openings or slots for the headphone speakers. Make sure they are positioned correctly over the speakers and allow sound to pass through without obstruction. If necessary, trim or adjust the fabric to improve the positioning of the openings.

Additionally, check for any discomfort or inconvenience caused by the closures or fastenings. Ensure that they are comfortable and easy to use, without causing any pressure or discomfort on your ears.

If you discover any issues during the fitting process, make the necessary adjustments, such as trimming excess fabric, reinforcing seams, or modifying closures. The goal is to achieve a comfortable and functional fit that enhances the appearance and usability of your headphones.


1. Can I make headphone covers at home without any sewing experience?

Yes, you can! This step-by-step guide will walk you through the process of making headphone covers without the need for sewing skills. Using simple materials and techniques, you can easily create custom covers for your headphones.

2. What materials do I need to make headphone covers?

To make headphone covers, you will need a few materials including fabric of your choice, scissors, adhesive fabric glue, a ruler, and a marker. If you want to add padding, you can also gather foam or cotton batting. These materials can usually be found at craft stores or online.

3. How long does it take to make headphone covers?

The time required to make headphone covers depends on your skill level and the complexity of the design you choose. Generally, making a pair of covers can take anywhere from 30 minutes to an hour. However, this time frame may vary based on individual preference and the intricacy of the design.

4. Do I need to remove the original headphone cushions before making covers?

No, it is not necessary to remove the original headphone cushions. In fact, keeping the cushions intact can provide extra comfort. The covers you create will fit over the existing cushions, adding a layer of protection and customization to your headphones.


In conclusion, making headphone covers is a simple and fun DIY project that can help personalize and protect your headphones. By following this step-by-step guide, you can easily create customized covers that suit your style and preferences. Whether you choose to sew or use adhesive fabric, these covers can add an extra layer of comfort and style to your headphones. So why not give it a try and enjoy a whole new level of personalization with your favorite pair of headphones?

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